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What started as a simple question of refreshing a fleet of trucks turned into a next-generation rollout of Caterpillar 793 trucks by Hastings Deering at the South Walker Creek mine.

A multi-million-tonne coal operation requires the best-of-the-best machinery to ensure operators are firing on all cylinders.

Stanmore Resources’ South Walker Creek mine in Queensland’s Bowen Basin produces more than six million tonnes per annum of high-quality low-volatile pulverised injection coal for steelmaking using truck-and-shovel methods.

Having the right trucks for the job, for Stanmore, was non-negotiable. What started as a strategy review resulted in a rollout of 31 Caterpillar (Cat) 793 trucks across central Queensland – the largest fleet on the east coast of Australia.

The Cat 793 Next-Gen mining truck has a target of 264 tonnes. This capacity provides Stanmore with an efficient pass match across its 400- and 600-tonne digger fleet, enabling highly flexible production planning.

In addition, superior fuel efficiency can be achieved because the truck’s low empty weight and high efficiency from the mechanical drivetrain results in a low-cost-per-tonne option. A redesigned cab also allows for 34 per cent increased space, enhancing comfort and boosting operator productivity.

Add to that cutting-edge connectivity through optimised electronics architecture, dual mode product link radio and faster data transfers specific for an operator-focus environment.

Initially planned for rollout by April 2026, the Hastings Deering team was able to beat the baseline project plan and ensure the rollout of trucks finished in March. This extended a previous plan of having 16 trucks arriving by Christmas, with 20 on-site on January 1.

A culture of open dialogue between parties is behind the success of the rollout.

“We’ve got constant communication between Stanmore and Hastings Deering representatives, and the product delivery team has all but joined the Stanmore team in terms of project execution,” project manager at South Walker Creek Brendan Paton said.

Hastings Deering delivered the project ahead of time earlier this year.
The 793 trucks, described as the “jewel” in Hastings Deering’s crown, show what is possible through trusted partnerships and bespoke solutions to keep mine sites across Australia on track to produce minerals for the future.

“We’re lucky enough to have 31 of them here at Stanmore,” Hastings Deering resource industries account manager Sean Ryan said. “It really is a step change, upgrading the 793 to make the best better.”

This sentiment is echoed by the wider team at South Walker Creek.

“It’s a world-leading truck in terms of its technology,” South Walker Creek general manager Jason Greig said. “There’s an uplift in payload, performance, bank cubic metres per hour, and the ABS braking technology increases safety performance.”

From Stanmore’s perspective, the outcomes were almost immediate.

“The feedback we got from the operators was almost instantaneously positive,” Greig said. “It was, ‘Wow, we absolutely love them’.

“They’re comfortable, they’re productive, they’re quiet, and you see operators driving round in the cabin with a smile on their face.

For Stanmore, the upgrades represent a clear step in the direction towards greater improvements. Not only are the trucks class-leading in terms of payload capacity, but with the support of Hastings Deering and Cat, they also represent a low‑risk operational option.

“This is an integral part of South Walker Creek’s growth strategy,” Greig said. We’re trying to get bigger; we want to do more with less and being able to increase our payload, increase our speeds and increase our safety performance fits extremely nicely with Stanmore’s overall business objectives.”

The rollout of Next-Gen Cat 793 haul trucks highlights the role strategic partnerships play in implementing tailored solutions that support long-term operational performance.